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I thought I would be fun to show, step-by-step, the process that I went through to build my “Duke” armor.  Mind you, I am a creative, but by no means a costume designer nor a seamster.  So work with me.

Duke2


Oh, and by the way, I have also designed my wife’s gun holsters for her costume.  She got off easy; I bought her costume at Party City. The holsters will be covered in another tutorial.


P314570_dt

Items you will need:

  • Hot glue gun
  • Spray glue
  • 1 can silver spray paint
  • 1 can black spray paint
  • Sewing machine or a needle & thread (add about 40 more hours!)
  • Ruler
  • Blue Painter’s tape (wide)
  • Self-healing mat
  • 4 yards black fabric
  • 4 yards green fabric foam
  • 1 roll of black craft foam
  • 2 sheets of thick black craft foam
  • Cardboard (for patterns)
  • Sharpie
  • White fabric chalk
  • 2 yards velcro
  • 4 yards black belt strap
  • 4 yards black elastic
  • 2 side release backpack buckles

Total price for materials: $87.00

Total hours worked: 30ish?

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